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　   一、公司信息

 

　　湖北(bei)平(ping)安(an)電(dian)(dian)工材料有(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)司(si)(si)(si)隸(li)屬于湖北(bei)平(ping)安(an)電(dian)(dian)工集團公(gong)(gong)(gong)(gong)司(si)(si)(si)，創建于1991年，是一家(jia)(jia)(jia)集產(chan)(chan)品(pin)研發、生(sheng)產(chan)(chan)和銷售(shou)為一體的(de)(de)專業(ye)化(hua)企(qi)業(ye)。主要產(chan)(chan)品(pin)有(you)(you)云(yun)母(mu)(mu)(mu)(mu)(mu)紙(zhi)、云(yun)母(mu)(mu)(mu)(mu)(mu)帶(dai)、云(yun)母(mu)(mu)(mu)(mu)(mu)板、云(yun)母(mu)(mu)(mu)(mu)(mu)硅晶電(dian)(dian)熱(re)膜(mo)、云(yun)母(mu)(mu)(mu)(mu)(mu)異型制品(pin)、無(wu)堿(jian)玻纖布(bu)、有(you)(you)機(ji)硅樹脂等七大云(yun)母(mu)(mu)(mu)(mu)(mu)絕緣系列產(chan)(chan)品(pin)。公(gong)(gong)(gong)(gong)司(si)(si)(si)下轄四家(jia)(jia)(jia)分(fen)公(gong)(gong)(gong)(gong)司(si)(si)(si)（通城縣云(yun)水云(yun)母(mu)(mu)(mu)(mu)(mu)科技(ji)有(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)司(si)(si)(si)、通城縣云(yun)奇云(yun)母(mu)(mu)(mu)(mu)(mu)制品(pin)有(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)司(si)(si)(si)、通城縣同力(li)玻纖有(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)司(si)(si)(si)，武漢平(ping)安(an)實業(ye)有(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)司(si)(si)(si)），是較大的(de)(de)云(yun)母(mu)(mu)(mu)(mu)(mu)制品(pin)生(sheng)產(chan)(chan)企(qi)業(ye)、中(zhong)(zhong)(zhong)(zhong)國云(yun)母(mu)(mu)(mu)(mu)(mu)絕緣材料產(chan)(chan)業(ye)化(hua)服務(wu)中(zhong)(zhong)(zhong)(zhong)心(xin)企(qi)業(ye)、中(zhong)(zhong)(zhong)(zhong)國云(yun)母(mu)(mu)(mu)(mu)(mu)專業(ye)委員會理事長單位(wei)、湖北(bei)省(sheng)(sheng)博士后產(chan)(chan)業(ye)基地、省(sheng)(sheng)高新技(ji)術企(qi)業(ye)、省(sheng)(sheng)企(qi)業(ye)技(ji)術中(zhong)(zhong)(zhong)(zhong)心(xin)、省(sheng)(sheng)工程(cheng)技(ji)術研究中(zhong)(zhong)(zhong)(zhong)心(xin)、省(sheng)(sheng)知識(shi)產(chan)(chan)權示范(fan)企(qi)業(ye)、省(sheng)(sheng)自主創新中(zhong)(zhong)(zhong)(zhong)小，公(gong)(gong)(gong)(gong)司(si)(si)(si)產(chan)(chan)品(pin)廣泛應用(yong)于特種電(dian)(dian)線電(dian)(dian)纜、家(jia)(jia)(jia)用(yong)電(dian)(dian)器、電(dian)(dian)力(li)、電(dian)(dian)子、軌道交通、鋼鐵(tie)、冶金、機(ji)械(xie)、石油、軍工、船(chuan)舶、航(hang)空、航(hang)天、核能、風能等行(xing)業(ye)。產(chan)(chan)品(pin)暢銷上上電(dian)(dian)纜、遠東、寶勝電(dian)(dian)纜、格力(li)、美(mei)的(de)(de)、格蘭仕、中(zhong)(zhong)(zhong)(zhong)國中(zhong)(zhong)(zhong)(zhong)車、中(zhong)(zhong)(zhong)(zhong)國航(hang)天、耐克森、美(mei)國通用(yong)等國內外知名企(qi)業(ye)。

 

　　

二、 存在問題

 

　　1. 生產(chan)效率低(di)，人均產(chan)值低(di)

　　2. 車間布局(ju)不合理，搬(ban)運(yun)浪(lang)費多

　　3. 交付(fu)周期長、生產周期長

　　4. 換線頻繁(fan)，異常頻繁(fan)發生

　　5. 班組長(chang)流失大、能(neng)力(li)跟不上

　　6. 產品量產異常多

　　7. 品質不穩定

　　8. 在制品多，出成(cheng)品速度慢

　　

三、 改善措施

 

　　1. 車間和倉庫LAYOUT布局優化

　　2. 工作臺(tai)設計(ji)、標準化

　　3. 成套供應物料模式導入(ru)

　　4. SMED快速換(huan)線換(huan)模導(dao)入

　　5. 線平衡改善(shan)

　　6. 標準(zhun)工(gong)時、標準(zhun)產能導入

　　7. 動(dong)作分析和動(dong)作改善導入

　　8. 7S管(guan)理模(mo)式導入。

　　

四、 改善效果

 

　　1. 人均產值提(ti)升(sheng)36.8%

　　2. 人工(gong)成本占比下降(jiang)3.4%

　　3. 庫存周轉(zhuan)率提(ti)升41.3%

　　4. 產(chan)品直(zhi)通率(lv)提(ti)升16.6%

　　5. 培(pei)養了一批中層管理(li)干部

　　6. 打造了精益班組團(tuan)隊，使公司(si)的基層管理(li)隊伍(wu)更夯(hang)實

　　7. 工(gong)廠的布(bu)局更加合理

　　8. 有(you)效推(tui)進7S管(guan)理改善(shan)，并(bing)得到明(ming)顯效果